As an innovative choice for modern tableware, silicone plates are favored by more and more consumers. However, customizing silicone plates doesn’t happen overnight and involves a series of key steps and technical details. This article will delve into the key steps of customizing silicone childrens plates and the important things to pay attention to during the production process to help you customize the best plate for toddler. 

 

Key steps：

 

 

1.Design

The design phase is crucial in the production process of custom silicone plates. Initially, it is essential to engage in thorough communication with the client to understand their needs and expectations. Subsequently, the design team translates these requirements into specific design proposals, encompassing dimensions, shapes, colors, and materials. During this phase, it is imperative to ensure that the design aligns with the client's requirements while considering the practicalities of silicone plate manufacturing processes. This involves using specialized software to create 3D models of the product.

 

2. Prototype Production

Once the design is finalized, the next step is prototype production. Prototyping is a critical step in validating the design, and it can be accomplished through 3D printing or manual crafting. The prototype produced must undergo client approval to ensure it aligns with the expected appearance and functionality.

 

3. Mold Making

The production of molds is a pivotal stage in the manufacturing process of silicone plates. Crafting suitable molds based on the prototype is crucial. The quality of the molds directly impacts the final product's quality and production efficiency. Therefore, during the mold-making process, attention must be paid to aspects such as material selection, machining precision, and mold structure. Typically, this is accomplished by pouring silicone onto the product prototype and allowing the mold to cure.

 

4. Silicone Injection Molding

With the molds ready, silicone injection molding can commence. In this step, appropriate silicone material is injected into the molds and cured. Precise control of the injection molding process is crucial to ensure product quality, including adjustments to parameters such as injection temperature, pressure, and time.

To begin, the organic silicone material is mixed according to the manufacturer's instructions. This typically involves mixing two parts in specific proportions. The mixed silicone is then poured into the molds, ensuring that no air bubbles are trapped within the silicone. Following the manufacturer's instructions, the organic silicone is allowed to cure for a specified period of time.

 

5. Finishing Processes

Finally, the finished products undergo processing and finishing touches. This involves removing mold traces, refining edges, cleaning, and packaging. The quality control of finishing processes directly impacts the product's appearance and user experience.

After the silicone has cured, the molds are opened, and the products are extracted. Any excess silicone is trimmed away to achieve the desired shape and appearance. The product can be customized with painting and detailing according to the client's specifications. This may involve adding details such as eyes, hair, clothing, and other intricate features.

 

 6. Quality Control

After the finishing processes are completed, the finished products undergo rigorous inspection to ensure they meet the customer's specifications and adhere to high-quality standards. This inspection involves checking for any defects, inconsistencies, or imperfections in the silicone plates. Each plate is examined thoroughly to ensure its appearance, dimensions, and functionality align with the client's requirements. Any discrepancies are addressed promptly to maintain the integrity of the product.

 

7. Packaging and Shipping

Once the quality control process is successfully completed, the products are carefully packaged to ensure their protection during transportation. Depending on the nature of the silicone plates and the client's preferences, appropriate packaging materials such as boxes, bubble wrap, or protective sleeves are used to safeguard the products against damage or breakage. The packaging is also designed to reflect the brand's image and provide pertinent information to the customer, such as product details and care instructions.

 

After packaging, the products are ready for shipping. The shipping method and logistics are determined based on factors such as the destination, delivery timeline, and client preferences. Whether it's through standard postal services, courier delivery, or freight forwarding, the goal is to ensure timely and secure delivery of the customized silicone plates to the customer's doorstep. Throughout the shipping process, tracking mechanisms may be implemented to provide real-time updates to both the client and the seller, ensuring transparency and peace of mind regarding the shipment's status.

 

Conclusion 

The production of custom silicone plates demands precision and expertise, yet with Melikey Silicone, a specialized custom silicone feeding set factory, these complexities are navigated seamlessly. Melikey prides itself on delivering high-quality, bespoke silicone baby products tailored precisely to each client's needs. Utilizing premium materials and advanced manufacturing techniques, Melikey ensures durability, precision, and impeccable finishes on every plate. With a commitment to quality assurance and responsive customer service, Melikey offers versatile solutions for personal, promotional, or retail purposes. Experience the difference with Melikey as your trusted partner for all custom silicone plate needs.